What Is Condition Monitoring and Why It’s Important

What Is Condition Monitoring and Why It's Important

What is humans’ greatest capability? By far, it is the ability to adapt and innovate resources based on their situations – in short, ingenuity.

The adage necessity is the mother of invention—describes how people have created new possibilities to meet their needs. Business is a focal impetus for the innovation of technology. As needs and demands for resources increase, so do the complex designs of the machines that make this possible.

As wondrous as these machines are, it is inevitable that they will develop problems. Condition monitoring is an excellent way to monitor potential problems in machines. Here are some details of what that entails.

What is Condition Monitoring?

Condition monitoring is the practice of using sensors to monitor the performance of machinery. Sensors are put in place that monitors the machines on a continual basis. The sensors collect data that keep track of changes while the machines are in operation.

A change in a machine’s component can be an early sign of malfunction. The data also provides a method that can predict the remaining life of the machine.

Condition monitoring services see widespread use in the gas and oil industry. The sensors can detect leaks in pressure vessels and pipelines.

The ability to monitor the operating capacity of industrial machines can help companies ease the repair and replacement of their machines. Through added technology, the operating life of machines can be prolonged.

Why it’s Important

As all technology ages, faults will arise. The most comprehensive routine maintenance program cannot stop the effects of age. A predictive maintenance system like Andromeda should be put in place that can monitor your machinery at all times.

Condition monitoring is effective and non-obtrusive. By having a system in place, you can save thousands of dollars on damage and repairs. You also avoid the potential money lost or services rendered when your machines break down.

When you make it part of your routine maintenance, it also allows you to get to know your machines better. The sensors provide you information about the components, which will also give you a better understanding of their workings.

These systems can reduce machine failures, extend the life of the machines, cut maintenance costs, and help streamline production.

Condition Monitoring Techniques

The sensors that monitor machines use different parameters to determine the health of a machine. In the industrial sector, these are some of the most common.

  • Vibration analysis – the sensors check the vibration frequency of the machines. it then checks these against readings of failure vibrations to determine if a machine is okay.
  • Lubricant analysis – sensors check the lubricant or oil quality of the machine. If something is wrong with a machine’s lubricant, the components will not run as they should.
  • Temperature analysis – if a machine overheats, it can damage it and cause it to malfunction.
  • Acoustic emission analysis – this is done by analyzing the ultrasonic stress waves a machine emits when it deforms. If a machine begins to deform, this can cause catastrophic failure.
  • Ultrasound testing – by using ultrasound, the location of leaks, electrical emissions, or particular sounds in a machine.

Your Source for All Things Technology

Condition monitoring can help monitor the overall health and quality of your machines. Through its intervention, you can predict malfunctions, cut repair costs, and extend the life of your machines. By monitoring different parameters, you will always be aware of your machines’ wellbeing.

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